Shaped Cover Juice Drink Filling Machine Equipment

Product overview

This shaped cover juice drink filling machine is combined the bottle rinsing, filling, capping as the machine. The juice drink filling machine is mainly use for the special caps or shaped cover bottling line, provide customized design service for special caps to meet some non-subject requirements.

Model: RCGF32-32-10
Production capacity (500ml): 12000-14000B/H
Suitable caps type: special caps or shaped cover
Dimensions (L×W×H): 4100×2850×2400mm

Shaped Cover Juice Drink Filling Machine Description

Juice filling machine is equipped with perfect temperature control system, reverse-flow system, automatic cleaning system and control program. Each machine element that contacts with the liquid is made of high quality stainless steel.

Chenyu Packaging Machinery provides a complete juice filling production line for small and medium-sized beverage machinery factories, with stable performance and support for customization.

Detail

Shaped Cover Juice Drink Filling Machine

Washing Part

1.Into bottle way is air conveyor direct connection with Bottle dial
2.All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean
3.304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4.304/316 stainless steel washing pump make the machine more durable

Filling Part

1.304/316 Stainless steel high precision filling nozzle
2.Filling volume adjustable in fine rank, same liquid level after filling
3.All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4.304/316 stainless steel filling pump

Capping Part

1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3. No bottle no capping
4. Automatic stop when lack of bottle
5.Capping effect is stable and reliable ,Defective rate ≤0.2%

Specifications & Parameter

Model	RCGF 8-8-4	RCGF 14-12-5	RCGF 16-16-5	RCGF 20-20-6	RCGF 24-24-8	RCGF 32-32-10	RCGF 40-40-12	RCGF 50-50-15
Production capacity:500ml(B/H)	2500-3500	3500-4500	6500-7500	9000-10000	10000-12000	12000-14000	15000-17000	18000-22000
Specification	60π	50π	50π	50π	45π	45π	40π	36π
Filling precision	≤±5mm(Liquid level positioning)
Suitable bottle	Round or square shaped bottle
PET Bottle	Bottle Diameter:Ф50～Ф100 Bottle Height:150mm～330mm
Suitable Cap Standard	Plastic Screw Cap
Rinsing water pressure(MPa)	0.2～0.25
Rinsing water consumption(Kg/h)	500	600	700	800	1500	1800	2500	3000
Air source pressure(MPa)	0.4
Air consumption (m3/min)	0.3	0.3	0.3	0.3	0.4	0.4	0.5	0.55
Total Power(Kw)	2.5	3	3.3	3.8	4.2	5.6	6.4	9.8
Overall Dimensions(L×W×H)(mm)	1950×1450×2350	2260×1600×2350	2350×1900×2350	2900×2200×2400	3300×2300×2400	4100×2850×2400	4250×3200×2400	5750×3750×2400
Total Weight(Kg)	2500	2800	3000	4000	5000	6500	8000	9000

FAQ

Q: What is a “3-in-1 Monobloc” juice filling machine?

A: 3-in-1 monobloc integrates three essential functions—Rinsing, Filling, and Capping—into a single machine frame. This compact design saves factory space, reduces power consumption, and minimizes the risk of secondary contamination during the bottling process.

Q: Can one machine handle different bottle sizes?

A: Yes. Most machines are adjustable. However, for significant changes (e.g., switching from a 330ml bottle to a 1.5L bottle), you will typically need to swap out “change parts” such as star wheels, guide plates, and screw feeders to match the new bottle diameter and height.

Q: How do you prevent the “Hot Bottle Deformation” during hot filling?

A: Since PET softens at high temperatures, we use a vacuum-pressure compensation system or a “nitrogen dosing” step. Additionally, the production line must include a cooling tunnel immediately after filling to quickly bring the product temperature down, allowing the bottle to regain its structural rigidity.

Q: How do I prevent juice oxidation?

A: Exposure to oxygen ruins juice flavor and color. Many 3-in-1 juice filling machines offer a Nitrogen Flushing option, which replaces the air in the “headspace” (the gap between the juice and the cap) with nitrogen right before capping.

Q: How to get machine quote?

A: Please tell us your product type, desired production capacity, container information, and any special requirements. Our sales manager will contact you immediately to discuss your needs and provide a preliminary proposal and quote.

Q: How often does the machine need to be cleaned?

A: Daily. You should perform a “Clean-In-Place” (CIP) cycle at the end of every shift. A deeper teardown and sanitization should happen weekly to prevent bacterial growth.

Q: Why should I choose Chenyu Machinery over other suppliers?

A: With over 25 years of experience, Chenyu Machinery provides not just the machine, but a Turnkey Solution. From water source analysis and factory layout design to installation and 24/7 after-sales support, we ensure your production line is optimized for maximum ROI (Return on Investment).

Turnkey Project

Production process: water treatment system → juice processing system → automatic bottle unscramble → air conveyor → juice filling machine → flat conveyor → bottle cooling system → labeling machine → bottle shrink wrapping machine → automatic robot palletizing machine

About Chenyu Machinery

Suzhou Chenyu Packaging Machinery Co., Ltd is a professional company that produces beverage equipment. Our company has been established for more than 25 years, covering an area of about 10,000 square meters, with its own land and factories.

We currently provide more than 1000 beverage filling lines for more than 90 countries and we are continuously expanding. Our company is dedicated to constant research in this fastest, growing market to ensure that both, we and our customers stay ahead in this industry.

CHENYU FILLING

Shaped Cover Juice Drink Filling Machine