Fully Electronic Valve Filling Machine
- Filling System: electronic filling valves, Mechanical filling vale or flow-meter valve etc.
- Application: tea drinks, fruit juices, functional beverages, carbonated beverages, etc.
- Applied containers: PET bottles with various capacities and shapes.
- Capacity: 5000-50000BPH
Fully Electronic Valve Filling Machine Description
Fully electronic valve filling machine represent the cutting edge of beverage packaging. Unlike traditional mechanical systems that rely on cams and pistons, fully electronic valve filling machine use flow meters (electromagnetic or mass flow) and electronic control systems to manage the filling process with extreme precision.
Fully Electronic Valve Filling Machine Features:
- Cylinder valves open at preset intervals with time-controlled filling independent of main machine speed.
- PLC regulates vacuum extraction, back pressure and valve closure for fully isobaric, low-foam filling; all parameters support correction.
- Simple valve body has no hard-to-clean dead zones. Liquid level controlled by probe with correction, accuracy ±2 mm.
- Return air pipe needs no purging to avoid environmental contamination.
Detail
Washing Part
Features a “No Bottle, No Spray” sensor system to conserve water and 304/316 stainless steel grippers to prevent neck damage.
Filling Part
Utilizes electromagnetic flow meters and electronic valves for non-contact, drip-free filling. Ensuring volume accuracy within ±0.2%.
Capping Part
A magnetic constant-torque capping head picks and places caps, applying precise pressure to ensure a leak-proof seal. Equipped with an automatic “De-capping” safety feature that rejects crooked or missing caps without stopping the line.
FAQ
Q: What types of beverages is this machine compatible with?
A: It is highly versatile, designed for everything from carbonated soft drinks (CSDs) and beer to sensitive products like milk, juices with fibers, and even edible oils.
Q: How does an electronic valve improve hygiene compared to a mechanical one?
A: Electronic valves often feature a “contactless” design, meaning the nozzle doesn’t touch the bottle neck. Additionally, the lack of complex mechanical springs and gaskets inside the product path makes Clean-in-Place (CIP) cycles much more effective.
Q: Can I integrate this machine into an existing production line?
A: Absolutely. Our system is designed with a modular footprint and supports standard industrial protocols (like Profinet or EtherCAT), making it compatible with most existing conveyor and capping systems.
Q: What is the maintenance schedule for electronic valves?
A: Because there are fewer moving mechanical parts subject to friction, the wear-and-tear is significantly lower. The system also features self-diagnostic software that alerts operators to specific valve issues, moving maintenance from “reactive” to “predictive.”
Q: How accurate is the filling volume?
A: Using electromagnetic or mass flow meters, the machine achieves a standard deviation of less than ±0.2% of the target volume, significantly reducing product giveaway.
Q: Why should I choose Chenyu Machinery over other suppliers?
A: With over 25 years of experience, Chenyu Machinery provides not just the machine, but a Turnkey Solution. From water source analysis and factory layout design to installation and 24/7 after-sales support, we ensure your production line is optimized for maximum ROI (Return on Investment).
Turnkey Project
About Chenyu Machinery
Suzhou Chenyu Packaging Machinery Co., Ltd is a professional company that produces beverage equipment. Our company has been established for more than 25 years, covering an area of about 10,000 square meters, with its own land and factories.
We currently provide more than 1000 beverage filling lines for more than 90 countries and we are continuously expanding. Our company is dedicated to constant research in this fastest, growing market to ensure that both, we and our customers stay ahead in this industry.
English 
Spanish 
Persian 
Russian 
Chinese