Carbonated Soft Drink Production Line
Product overview
The carbonated soft drink production line is used to produce bottled beverages containing carbon dioxide gas, such as Coca-Cola, Sprite, Fanta and other beverage products on the market.
- Model: DCGF32-32-10
- Production capacity (500ml): 10000-12000B/H
- Total power: 5.6Kw
- Dimensions (L×W×H): 4100×2850×2400mm
Product Description
Description
The carbonated soft drink production line is used to produce bottled beverages containing carbon dioxide gas, such as Coca-Cola, Sprite, Fanta and other beverage products on the market. The carbonated drink production line is mainly composed of water treatment system, CO2 mixing system, carbonated soft drink filling machine and packaging system.
After the water source is processed by the water treatment equipment, it becomes sterile water and stored in the storage tank. One part is connected to the mixing system for syrup preparation and mixing, and the other part is connected to the carbonated beverage filling machine to clean the bottles. In the carbonated beverage production line, the blending system mainly includes sugar pot, blending tank, syrup filtration equipment, beverage mixer, carbon dioxide purifier, and cooling equipment. The cooled material is mixed with carbon dioxide gas in a carbonated beverage mixer, and finally pumped into carbonated drink filling machine for isobaric filling.
Detail
Washing Part
1.Into bottle way is air conveyor direct connection with Bottle dial
2.All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean
3.304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4.304/316 stainless steel washing pump make the machine more durable
Filling Part
1.304/316 Stainless steel high precision filling nozzle
2.Filling volume adjustable in fine rank, same liquid level after filling
3.All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4.304/316 stainless steel filling pump
Capping Part
1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3. No bottle no capping
4. Automatic stop when lack of bottle
5.Capping effect is stable and reliable ,Defective rate ≤0.2%
Parameter
| Model | DCGF8-8-4 | DCGF14-12-5 | DCGF16-16-5 | DCGF20-20-6 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 | DCGF50-50-15 |
| Production Capacity:500ml(B/H) | 2000-3000 | 3000-4000 | 4000-5000 | 5000-7000 | 8000-10000 | 10000-12000 | 14000-15000 | 16000-18000 |
| Specification | 60π | 50π | 50π | 50π | 45π | 45π | 40π | 36π |
| Filling precision | ≤±5mm(Liquid level positioning) | |||||||
| Suitable bottle | Round or square shaped bottle | |||||||
| PET Bottle | Bottle Diameter:Ф50～Ф100 Bottle Height:150mm～330mm | |||||||
| Suitable Cap Standard | Plastic Screw Cap | |||||||
| Rinsing Pressure(MPa) | 0.2～0.25 | |||||||
| Water Consumption of Rinsing(Kg/h) | 500 | 600 | 700 | 800 | 1500 | 1800 | 2500 | 3000 |
| Air Pressure(MPa) | 0.4 | |||||||
| Air Consumption(m3/min) | 0.3 | 0.3 | 0.3 | 0.3 | 0.4 | 0.4 | 0.5 | 0.55 |
| Total Power(Kw) | 2.5 | 3 | 3.3 | 3.8 | 4.2 | 5.6 | 6.4 | 9.8 |
| Overall Dimensions(L×W×H(mm) | 1950×1450×2350 | 2260×1600×2350 | 2350×1900×2350 | 2900×2200×2400 | 3300×2300×2400 | 4100×2850×2400 | 4250×3200×2400 | 5750×3750×2400 |
| Total Weight(Kg) | 2500 | 2800 | 3000 | 4000 | 5000 | 6500 | 8000 | 9000 |
FAQ
Q: What is the “Isobaric” filling principle?
A: Isobaric (or counter-pressure) filling involves equalizing the pressure between the machine’s storage tank and the bottle before the liquid flows. This prevents the CO2 from “flashing” into foam, which would happen if the drink were poured into an unpressurized bottle.
Q: How does the 3-in-1 design save space?
A: By integrating the Rinser, Filler, and Capper on a single rotating base with shared drives, the footprint is reduced by up to 40% compared to separate machines linked by conveyors.
Q: How do I control the amount of “fizz” in the drink?
A: Carbonation is determined by the Carbonation Mixer (an external machine) before the filler. The filler’s job is simply to maintain that level by matching the tank pressure to the product’s saturation pressure.
Q: How is oxygen kept out of the bottle?
A: To prevent oxidation and preserve taste, the machine performs Pre-evacuation. It sucks the air out of the bottle and flushes it with CO2 gas before the filling valve opens.
Q: What material is used for contact parts?
A: High-grade Stainless Steel 304 or 316L is used for all parts that touch the beer to ensure food safety and corrosion resistance.
Q: What is the “No Bottle, No Fill” feature?
A: Sensors detect the presence of a bottle. If a bottle is missing or falls over, the filling valve will not open, preventing product waste and machine contamination.
Q: How to get machine quote?
A: Please tell us your product type, desired production capacity, container information, and any special requirements. Our sales manager will contact you immediately to discuss your needs and provide a preliminary proposal and quote.
Q: Why should I choose Chenyu Machinery over other suppliers?
A: With over 25 years of experience, Chenyu Machinery provides not just the machine, but a Turnkey Solution. From water source analysis and factory layout design to installation and 24/7 after-sales support, we ensure your production line is optimized for maximum ROI (Return on Investment).
Turnkey Project
Production process: Water treatment system → carbonated beverage process part → bottle blowing machine → air conveyor → carbonated drink filling machine → flat conveyor → pasteurizer tunnel → code sprayer → labeling machine → bottle shrink wrapping machine → automatic robot palletziong machine
About Chenyu Machinery
Suzhou Chenyu Packaging Machinery Co., Ltd is a professional company that produces beverage equipment. Our company has been established for more than 25 years, covering an area of about 10,000 square meters, with its own land and factories.
We currently provide more than 1000 beverage filling lines for more than 90 countries and we are continuously expanding. Our company is dedicated to constant research in this fastest, growing market to ensure that both, we and our customers stay ahead in this industry.
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