Carbonated Drinks / Soda Filling Equipment
Product overview
The carbonated drinks / soda filling equipment is suitable for the plastic bottle gas-containing beverage, carbonated drinks, soda etc.
- Model: DCGF24-24-8
- Production capacity (500ml): 8000-10000B/H
- Suitable bottle type: PET bottle
- Dimensions (L×W×H): 3300×2300×2400mm
Product Description
Description
The carbonated drinks / soda filling equipment is suitable for the plastic bottle gas-containing beverage, carbonated drinks, soda etc. The low-temperature isobaric filling of the material ensures that the gas content is stable and the taste of the material does not change during the filling process. The carbonated drinks filling machine adopts sanitary SUS304 stainless steel material, which has the advantages of convenient operation and easy maintenance. The output range is 2000-18000 bottles/hour, and the soft drink bottling line has strong compatibility.
The carbonated drinks filling machine adopts advanced PLC programmable automatic control, no bottle no cap feeding system, automatic stop system for jammed bottles. The filling machine has low noise during operation, and the key electrical components adopt international famous brands.
Detail
Washing Part
1.Into bottle way is air conveyor direct connection with Bottle dial
2.All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean
3.304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4.304/316 stainless steel washing pump make the machine more durable
Filling Part
1.304/316 Stainless steel high precision filling nozzle
2.Filling volume adjustable in fine rank, same liquid level after filling
3.All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4.304/316 stainless steel filling pump
Capping Part
1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3. No bottle no capping
4. Automatic stop when lack of bottle
5.Capping effect is stable and reliable ,Defective rate ≤0.2%
Parameter
| Model | DCGF8-8-4 | DCGF14-12-5 | DCGF16-16-5 | DCGF20-20-6 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 | DCGF50-50-15 |
| Production Capacity:500ml(B/H) | 2000-3000 | 3000-4000 | 4000-5000 | 5000-7000 | 8000-10000 | 10000-12000 | 14000-15000 | 16000-18000 |
| Specification | 60π | 50π | 50π | 50π | 45π | 45π | 40π | 36π |
| Filling precision | ≤±5mm(Liquid level positioning) | |||||||
| Suitable bottle | Round or square shaped bottle | |||||||
| PET Bottle | Bottle Diameter:Ф50～Ф100 Bottle Height:150mm～330mm | |||||||
| Suitable Cap Standard | Plastic Screw Cap | |||||||
| Rinsing Pressure(MPa) | 0.2～0.25 | |||||||
| Water Consumption of Rinsing(Kg/h) | 500 | 600 | 700 | 800 | 1500 | 1800 | 2500 | 3000 |
| Air Pressure(MPa) | 0.4 | |||||||
| Air Consumption(m3/min) | 0.3 | 0.3 | 0.3 | 0.3 | 0.4 | 0.4 | 0.5 | 0.55 |
| Total Power(Kw) | 2.5 | 3 | 3.3 | 3.8 | 4.2 | 5.6 | 6.4 | 9.8 |
| Overall Dimensions(L×W×H(mm) | 1950×1450×2350 | 2260×1600×2350 | 2350×1900×2350 | 2900×2200×2400 | 3300×2300×2400 | 4100×2850×2400 | 4250×3200×2400 | 5750×3750×2400 |
| Total Weight(Kg) | 2500 | 2800 | 3000 | 4000 | 5000 | 6500 | 8000 | 9000 |
FAQ
Q: What is the “Isobaric” filling principle?
A: Isobaric (or counter-pressure) filling involves equalizing the pressure between the machine’s storage tank and the bottle before the liquid flows. This prevents the CO2 from “flashing” into foam, which would happen if the drink were poured into an unpressurized bottle.
Q: How does the 3-in-1 design save space?
A: By integrating the Rinser, Filler, and Capper on a single rotating base with shared drives, the footprint is reduced by up to 40% compared to separate machines linked by conveyors.
Q: How do I control the amount of “fizz” in the drink?
A: Carbonation is determined by the Carbonation Mixer (an external machine) before the filler. The filler’s job is simply to maintain that level by matching the tank pressure to the product’s saturation pressure.
Q: How is oxygen kept out of the bottle?
A: To prevent oxidation and preserve taste, the machine performs Pre-evacuation. It sucks the air out of the bottle and flushes it with CO2 gas before the filling valve opens.
Q: What material is used for contact parts?
A: High-grade Stainless Steel 304 or 316L is used for all parts that touch the beer to ensure food safety and corrosion resistance.
Q: What is the “No Bottle, No Fill” feature?
A: Sensors detect the presence of a bottle. If a bottle is missing or falls over, the filling valve will not open, preventing product waste and machine contamination.
Q: How to get machine quote?
A: Please tell us your product type, desired production capacity, container information, and any special requirements. Our sales manager will contact you immediately to discuss your needs and provide a preliminary proposal and quote.
Q: Why should I choose Chenyu Machinery over other suppliers?
A: With over 25 years of experience, Chenyu Machinery provides not just the machine, but a Turnkey Solution. From water source analysis and factory layout design to installation and 24/7 after-sales support, we ensure your production line is optimized for maximum ROI (Return on Investment).
Turnkey Project
Production process: Water treatment system → carbonated beverage process part → bottle blowing machine → air conveyor → carbonated drink filling machine → flat conveyor → pasteurizer tunnel → code sprayer → labeling machine → bottle shrink wrapping machine → automatic robot palletziong machine
About Chenyu Machinery
Suzhou Chenyu Packaging Machinery Co., Ltd is a professional company that produces beverage equipment. Our company has been established for more than 25 years, covering an area of about 10,000 square meters, with its own land and factories.
We currently provide more than 1000 beverage filling lines for more than 90 countries and we are continuously expanding. Our company is dedicated to constant research in this fastest, growing market to ensure that both, we and our customers stay ahead in this industry.
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