Facility basic summary and requirement
The machine adopts servo location, PLC controlling, auto operation, main drive adopts import motor drive, multi degree rotation via chain, chain wheel speed regulator etc. It auto degree is high, reliable controlling, easy to adjust, intelligentize manipulation etc. advantage, can widely used for beverage, beer, chemistry, food, medicine etc. industry, can do all kind of tin and bottle second time package, can match with auto filling production line.
Product capacity: 25 carton per minute
Rating power: 15KW
Used power supply: three phase,380V,50Hz
Controlling power supply: 24V DV
Compressor air:1500L per minute, 0.6-0.8Mpa
Hot melting glue solidify time: 1.5-2S
Machine weight: 4000kg
Overall size: L6285*W2582*H2115MM
Bottle entry conveyor size: L3000*W620*1200MM
Package product overall size: Length 350-450、Width 230-330mm, Hieght:85-320mm;
Package bottle diameter: D55-108MM
Cardboard requirement: accord with international GB/T6544-2008
Facility basic summary and requirement:
|Carton package machine||Power supply||380V,three-phase|
|Production capacity||25pack/minute||Power supply||220V AC|
|Product package qualified ratio||>99.8%||Controlling voltage||240V DC|
|Hot glue solidify time||≤1.5-25||Main machine power||15kW|
|Facility weight||4T||Gas consumption quantity||1500L/min|
|Machine overall size||6285*2582*2115||Compressor air requirement||0.6~0.8Mpa|
|Bottle enter size||3000*620*1200||Package product
|Usually below 75%RH||Workshop requirement condition||Firm foundation|
|Facility collocate requirement||Dry,anti-dust,good ventilation good condition|
|Cardboard specific requirement||a.Material:corrugate,wsed carton is three-layer,surface is white 250gram/sm,middle is high
strength 150gram/sm.Bottom iscow cardboard 280g/sm;
b.Carton each layer not allow have layering phenomenon,leatheroid thickness ≥3mm
c.Carton indentation thread thickness is moderate,width is not bigger than 2mm
Applied bottle type: round bottle, square bottle, alien bottle.
|Package product||Package specification||Capacity||Applied bottle type|
|200ML-400ML||4*6,4*5,3*4 or 3*5,2*3 ect||25carton/minute||PET/Tin/Glass bottle|
|300ML-500ML||4*6,4*5,3*4 or 3*5,2*2 ect||25carton/minute||PET/Tin/Glass bottle|
|300ML-600ML||4*6,4*5,3*4 or 3*5,2*2 ect||25carton/minute||PET/Tin/Glass bottle|
|500ML-1250ML||3*4,2*3 ect||20-22carton/minute||PET/Tin/Glass bottle|
|1250ML-2500ML||2*3,2*2 ect||15-18carton/minute||PET/Tin/Glass bottle|
Facility Constitute a schematic diagram
Carton package procedure flow:
Bottles are separated to multi-channel at conveyor, and then group by bottle separate fracture evenly. Bottles are grouped, and then drop to cardboard via bottle drop fracture. At drop fracture with bottle and cardboard fall procedure, via one group of form block board, then card board fold to carton form. Via main drive with carton move forward, at the same time, via glue spray fracture to finish carton top glue spray, again the cam fracture via top ledge fold, at the same top carton fold to finish top sticking. Carton move forwarder, again via glue spray fracture to finish carton side glue spray, and via side pressure and carton press fracture to finish carton finally form and sticking, and via main drive let carton move forwarder to conveyor
While photoelectric detect bottle and cardboard also be transported to bottle bottom, at this time, cylinder will push bottle dropping fracture, machine force section load cylinder reduce pressure, let bottle quickly drop to cardboard from bottle drop interval.
Cardboard transportation fracture
Via servo motor via wheel gear in phase device, let left and right two group in phase uplift to cardboard bottom and let card board absorb, and when bottle separation device let bottle top cardboard, again via servo motor drive in phase device dropping, at the same time left and right two group absorb plate absorb card board, bottle finally drop to main drive conveyor chain force and back clip carton chain middle.
Force carton pressing
When carton wrapping conveyor to force carton fold glue spray position, force fold glue spray device via cylinder drive glue spray revolve , spray glue on the carton top cover; again via force fold cylinder drive force fold and block board, via one pcs of cam wheel fracture to realize folding, blocking force and back move to do carton fold.
While carton wrapping machine transport to side glue spray position ( at that time side pressure fracture already let carton side edge glue spray finish). Via cylinder let back pressing board down pressing,. Let carton wrapping and fixed, to convenient side edge fracture let spray glue carton wrapping side edge pressing. Back pressing device let carton fixed and fixed situation, via two side cylinder push side pressing board, let carton side edge pressing fit.
Carton form has three procedure finishes: 1. When cardboard absorb fracture let cardboard and bottle dropping, via one group of forming block board, let cardboard fold to carton type. While bottle cardboard dropping let form, finish cardboard firstly fold forming. 2. Via force pressing carton cylinder blocking board down pressing, via cam wheel fracture realize force fold pressing board, blocking board force and back movement to do carton force fold pressing. 3. Back pressing carton device let carton fix and fixed position situation, via two side side pressing cylinder push side pressing board, let carton finish forming.
Main drive via drive device, conveyor device, adjusts device combination. Via servo motor as drive, drive worm and gear reduction box via multiple disk sleeve roller chain, drive conveyor device force rotate shaft, back rotate shaft conveyor chain and force and back clip carton chain board combination. It can let carton conveyor fix position can adjust force and back carton clip chain board middle distance to apply for carton requirement.
Glue spray system
Whole system character is steadily, convenient to adjust, glue spray position is reliable, choose Nordson or Le Bai De Special used for package calling new style glue machine, greatly lengthen glue machine operation time, greatly decrease maintain time, can deduce cost for user, heighten production efficiency.
Glue extruding capacity can reach 12.4kg each hour, Big volume glue jar Adopt basket mesh filter net, no need daily washing.
Complete all kind of controlling project, all kind of main key point all set electronic monitoring device. Mature servo controlling technology let client buy good price, relieve to use. Facility working steadily, low noise, high efficiency. Locale bus controlling technology, baud rate ratio support 9.6L to 12M, bus can finally connect 126 facility and support board cast and multi point communication. SICK photoelectric switch, steadily character, related time is just 0.5MS.
Facility working requirement
Product must be correspond steadily speed enter into machines, upstream product conveyor speed should can control, to avoid product middle over crushing. At the carton exit position, package product must be carefully timely move, package process normally doing.
Facility basic collocation
|Collocation name||Brand||Collocation name||Brand|
|Main drive servo||Schneider||PLC||SIEMENS|
|Photoelectric sensor||SICK||Pneumatic component||AIRTAC|
|Frequency transducer||Schneider||Glue machine||Nordson|
|Touch screen||SIEMENS||Servo controller||Schneider|
|Low pressure controlling||Schneider|