The 3 gallon, 5 gallon barreled drinking water production line is an ideal equipment for the production of mineral water, distilled water and pure water. Made of high quality stainless steel. The main electrical components are all MITSUBISHI and OMRON products, and the original pneumatic components are imported AIRTAC products. Both the inner and outer nozzles for washing the drums are made of imported American spray company’s unique technical equipment.
The barreled drinking water filling machine is compact in structure, high in work efficiency, stable and reliable, sensitive in action and high in automation.
The working principle of the barreled drinking water production line is that the empty barrel moves with the chain to a working position, and the barrel body is flushed in an inverted state. The rinsing process has a total of eight processes, the first and second alkaline washing, the third drying, the fourth and fifth disinfecting liquid, the sixth drying, the seventh returning water cleaning, and the eighth drying, the ninth pure water washing. The tenth drop is dry, the eleventh pure water is rinsed, and the twelfth drop is dry (it can also be set according to user requirements).
The cleaned bucket of the barreled water production line is turned over 90 degrees with the movement of the chain. The empty bucket is pulled out of the bucket by the pulling cylinder and turned down with the bucket, and then the bucket is turned up by the push cylinder.The bucket is placed on the conveyor belt of the filling machine for filling.
After the disinfection of the empty barrel to the filling position, the filling valve is pushed by the cylinder into the barrel mouth, the filling pump is opened for filling, the filling time is set by the PLC, and the filling can be corrected by using the panel multi-function button according to the level of the liquid level. Time to reach the correct position.
After the filling is completed, the full barrel is sent to the glanding station by the conveyor belt, and the bottle cap is automatically put on the barrel when the wearing position is passed. After the gland is completed, the barreled water filling machine is output through the conveyor chain and enters the post-packaging process.
When the bottle has caps, can remove the cap easily, if without cap, will directly pass the empty bottle to the bottle leakage inspector.
Automatic barrel outer brushing machine specially work with 5 Gallon barreled water producing line. The outer brushing machine is used for reducing the settling caused by the mineral water itself and some algae substances in the process of mineral water producing. The outer brushing machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical elements adopt the products with brands of SIEMENS and OMRON. Pneumatic elements adopt the products with brand of AIRTAC.
1.Shape structure adopted concave and convex shape,perfect appearance also reduces the leakage.
2.The thickness of the stainless steel plate which used for 600bph is 3mm.
3.Tank and the heating pipe in tank are removable which become more clean sanitation.
1.Uploading and dropping barrels changed from 45 degree to translatory which is more stable.
2.Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.
1.Liquid level difference is controlled in 1cm.
2.Machine is equipped with Cap Sterilization system, which is 1.2m. The system make products more clean and safe by using sterilization and finished water.
3.Customers can choose to equip ABB/SEW motor, GRUNDFOS water pump, FESTO pneumatic component.
Model | QGF-120 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 |
Production Capacity(B/H) | 100-150 | 250-300 | 400-450 | 600 | 900 | 1200 |
Filling heads | 1 | 2 | 3 | 4 | 8 | 12 |
Machine type | Liner type | Liner type | Liner type | Liner type | Rotate type | Rotate type |
Filling capacity(L) | 18.9 | 18.9 | 18.9 | 18.9 | 18.9 | 18.9 |
Barrel specification | Ф270X490mm | |||||
Air source pressure(MPa) | 0.4-06 | |||||
Air consumption(m3/min) | 0.35 | 0.5 | 0.5 | 0.6 | 0.6 | 0.6 |
Total Power(Kw) | 2.9 | 3.5 | 4.3 | 6.2 | 8.7 | 9.5 |
Overall Dimensions | 2600×650 | 3900×1500 | 3900×1775 | 3900×2050 | 2200×1860 | 2560×2350 |
(L×W×H)(mm) | ×1550 | ×1700 | ×1700 | ×1700 | ×2200 | ×2200 |
Total Weight(Kg) | 800 | 1500 | 2000 | 2500 | 3000 | 3500 |